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    Paper Straw Hats

    Paper straw — usually sold as toyo — is made from tightly twisted, resin-coated paper yarn woven into a fine, even braid. It gives you a cleaner, more uniform surface than natural straw, which is why classic town shapes like the pork pie and the narrow-brim fedora are so often made from it.


    Paper Straw, Made To Last

    • Fine woven construction: Tightly twisted, resin-coated paper yarn creates an even surface and helps these hats hold a crisp crease.
    • Light and breathable: Paper straw is suited to warm-weather wear without the feel of a heavy material.
    • Broad fit range: Offered sizes include Small, Medium, Large, X-Large, XX-Large, combination sizes, and one-size options.
    • Family hatmaking: Bill Conner learned leatherwork in St. Augustine in 1969, emigrated to Australia in 1970, and made hats in Byron Bay for over 50 years.
    • Long-term support: Conner Hats provides a limited lifetime guarantee covering defects in materials and workmanship. The guarantee also includes a 50% off code to replace the same hat if yours is ever lost or stolen.
    Straw Hat Fedoras Toast / Small/Medium 42nd Street Pork Pie Toyo Fedora
    Conner Hats Tan / Small Aspen Vented Toyo Straw Hat

    Find Your Paper Straw Shape

    Start with the silhouette and intended use. Choose a pork pie or fedora, such as the 42nd Street, Avalon, Avondale Park, or Casablanca, for a neat town-style profile. A western option like Gunsmoke Western Toyo brings a more pronounced cowboy shape, while Dave's Straw offers a safari direction. The McCloud is specifically labeled for women's gardening. Check each product page for its available size rather than assuming the collection-wide range applies to every style. Paper straw should stay dry; if soaked, its fibers soften. Store the hat crown-down so the brim does not flatten.

    Why Choose Paper Straw Hats

    Paper straw (toyo) is a machine-made hat material: paper yarn twisted into durable straw-like fibers. These hats deliver the classic look and breathability of traditional straw. The material is coated in a very thin plastic, which makes it durable and water-resistant.

    Who These Hats Are For:

    • Travelers needing lightweight sun protection
    • Festival and outdoor event-goers wanting breathable, casual headwear
    • Anyone seeking affordable alternatives to expensive natural straw hats

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    Material Sustainability Breathability Weight Water Resistance
    Paper Straw ★★★☆☆ Paper-based fiber ★★★★☆ Excellent ★★★★★ Very light ★★☆☆☆ Avoid moisture
    Raffia ★★★★☆ Natural fiber ★★★★★ Maximum ★★★★☆ Light ★★☆☆☆ Avoid moisture
    Toyo ★★★☆☆ Natural fiber ★★★★☆ Excellent ★★★★☆ Light ★★★☆☆ Light water OK
    Wool Felt ★★★☆☆ Natural fiber ★★☆☆☆ Limited ★★☆☆☆ Heavy ★★★★☆ Water resistant
    Cotton Canvas ★★☆☆☆ Varies by source ★★★☆☆ Moderate ★★★☆☆ Medium ★★★★☆ Water resistant

    FAQs

    Paper straw, commonly sold as toyo, is made from tightly twisted, resin-coated paper yarn woven into a fine, even braid. It creates a cleaner, more uniform surface than natural straw while remaining lightweight, breathable, and able to hold a crisp crease.

    The collection includes Small, Medium, Large, X-Large, XX-Large, Small/Medium, Large/X-Large, and one-size options. Availability varies by hat, so check the individual product page for the specific size range and fit details before ordering.

    Paper straw is not a rain-hat material. If it gets soaked, the fibers can soften. Keep your hat dry whenever possible, and store it crown-down so the brim does not flatten. This care helps the hat retain its shape and line.

    Conner Hats offers a Limited Lifetime Guarantee on purchases made at connerhats.com. For a workmanship failure, a replacement of the same style, size and color is free, including shipping, during the first 12 months. After 12 months, a replacement is 40% off, with shipping not included. Material degradation from use qualifies for a 30% off code. If your hat is lost or stolen, you can get 50% off the same hat, with shipping not included.