Family hatmakers since 1969

Built for the wild. Backed for real life.

Bill Conner started at a leather bench in 1969. Since then our hats have been rained on, sun-baked and windblown on every continent. We'll tell you straight what each one is made for, and if the wind takes yours, we've got you.

St. Augustine, Florida where Bill learned his craft in 1969 Byron Bay, Australia 50 years of hatmaking American Fork, Utah where your order ships from
Tan cowboy hat tossed into a blue sky beside a curved red sandstone canyon wall

The wind took it? We've got you.

Lost or stolen, get 50% off the same hat, for as long as you own it. Shipping not included.

How our guarantee works

A fit you can't get wrong.

Two free size inserts in every box. Add Redo in your cart for unlimited free exchanges, with shipping paid each time.

Find your size

A real hat person, day or night.

24-hour support from people who live in hats.

Call 904-688-9705 Returns/exchanges

Know your hat

Every hat has a job. Here's how to tell them apart.

Plenty of hats claim to do everything. Ours tell you exactly what they're built for.

Crushable

Squash it in a hurry and it pops back into shape. Built to be crushed flat for a short time, not folded for a week.

Shop crushable cowboy hats

Packable

Fold it into your bag and go. 22 of our hats are made to travel folded. No cowboy hat is one of them, and we'll never pretend otherwise.

Shop packable hats

Structured

Stiff on purpose, with a crisp crease that turns heads at a wedding or a rodeo. Wear it, or carry it so nothing presses on the crown or brim.

See the American Cowboy

Waterproof or water-resistant

Caught in a downpour? Waterproof hats keep the rain out. Water-resistant ones, like our Australian wool, shrug off a shower but aren't waterproof.

Shop rain hats

Find your hat

Where's your hat headed?

Pick the adventure. We'll point you to the hat made for it.

Golf

Hot day on the back nine? Soak the Aussie Golf, shake it off, put it on. It cools you as it dries.

Shop the Aussie Golf

Rain

When the sky opens: Kentucky, Portland, Mountain Trail and Northern Front are waterproof. For passing showers, Australian wool and water-resistant cotton have you covered.

Shop waterproof and water-resistant

Full sun

Long days under a hard sun: UPF 50+ hats with a brim of at least 2.5 inches and no open mesh, with materials tested by ARPANSA, Australia's radiation protection agency. Up to 90% of the skin changes people blame on aging come from the sun. A wide brim is the easiest shade you'll ever carry.

Shop UPF 50+ hats

Travel

Fold it, pack it, go: bucket hats, flat caps and boaters made to travel in a bag.

Shop packable hats

Cowboy

Ranch, rodeo or Saturday night: crushable Australian wool and organic raffia, or a structured hat with a sharp crease.

Shop crushable cowboy hats

Hiking

Miles of trail ahead: light cotton, hemp and recycled-fiber hats for long days outdoors.

Shop hiking hats

Best sellers

The hats our customers keep coming back for

Sized S–XXL with big sizes available, each finished with an organic cotton sweatband and covered by our limited lifetime guarantee on workmanship.

View all hats
Best seller Aussie outback soakable golf hat showing mesh crown and sun protective brim in color Sand Man in Aussie outback soakable golf hat showing mesh crown and sun protective brim in color Sand
Aussie Golf Soakable Mesh Hat
Outback Hats
$84.00
Best seller Outback style hat made from water-resistant weathered cotton that looks like leather Man wearing outback style hat made from water-resistant weathered cotton that looks like leather
Bounty Hunter Water Resistant Cotton | Brown Outback Hat
Outback Hats
$88.00
Best seller Cloth outback fedora style Indiana Jones hat in color Brown Man outside wearing Conner Hats cloth outback fedora style Indiana Jones hat in color Brown
Indy Jones Water Resistant Cotton | Brown Outback Hat
Outback Hats
$82.00
Best seller Lightweight cool mesh outback hiking hat made with recycled plastic bottles in color Khaki green Man outdoors wearing the Airflow lightweight recycled hiking hat in stone, with mesh vented crown, wide shade brim and chin cord
Airflow Lightweight Recycled Outdoor | Hiking Hat
Hiking Hats
$82.00
Best seller Black wool gambler hat with vegan band with silver colored studs Man wearing Burgundy wool gambler hat with vegan band with silver colored studs
Quincy Water Resistant Wool Gambler
Gamblers
$100.00
Best seller Crushable wool outback Australian style Hat in color Black with smooth leather hat band and Conner Emblem Man outble side wearing Conner Hats Jackeroo crushawool outback Australian style Hat in color Putty with smooth leather hat band and Conner Emblem
Jackeroo Crushable Wool | Outback Hat
Outback Hats
$95.00
Best seller Bac Pac Traveller hat Handmade in Australia by BC Hats made from genuine  oliy water resistant leather in color Brown
BC Hats Bac Pac Traveller Oily Leather | Aussie Hat
Aussie Hats
$185.00
Best seller Brown cloth newsboy cap that looks like leather Man in red farm truck wearing Brown cloth newsboy cap that looks like leather
Merrik Cotton Newsboy Cap
Newsboy/Flat Caps
$69.00
Soak. Wear. Stay cool.

Best seller spotlight

The Aussie Golf Soakable Mesh Hat. Dunk it, wear it, stay cool all round.

Soak the whole hat in water and it cools your head as it evaporates. A wide brim shades your face and neck, and the hat packs flat in a golf bag or a carry-on — just don’t bend the brim — and pops right back. If the mesh picks up a wrinkle, a little steam relaxes it out.

$84
Free US shipping over $79
4.9 stars
342 verified reviews
S to XXXL
Khaki, Sand, Tan, Chocolate
See all details

Love it! My Aussie Golf hat keeps me cool and well protected on the course so I can have fun longer!

-Brian

Where we come from

Three good places. One family of hatmakers.

Bill Conner learned leatherwork in St. Augustine, Florida, in 1969, then made hats in Byron Bay, Australia, for 50 years. His son Will grew up on the factory floor, built Conner Hats, and today your order ships from American Fork, Utah.

You can travel the world on what you can make with your own two hands.

Stan Thompson, the leatherworker who taught Bill in St. Augustine in 1969
Will Conner sailing a small red craft on the 2009 TransparentSea voyage from Byron Bay to Bondi
2009 · Byron Bay to BondiThis was the moment Will Conner realized his business was part of the problem, and made a drastic change.What changed
The beach and headland at Byron Bay, New South Wales, where Bill Conner made hats for fifty years
Byron Bay, New South Wales. Home of BC Hats for fifty years.

Where our hats come from

Conner Hats draws much inspiration from the three locations it is tied to.

  • Byron Bay, AustraliaWhere the hat designs come from

    Bill's factory in the Arts and Industrial Estate, and the surf, wild landscape and original stockmen hat our designs are still drawn from.

  • St. Augustine, FloridaWhere Bill learned his craft in 1969

    One of the places from which Will runs the company, alongside the food forest and a space he created for other small businesses.

  • American Fork, UtahWhere the hats now ship from

    A family-run warehouse in cowboy horse country, at the foot of the Wasatch range.

Responsibly grown, beautifully made

What your hat is actually made of

Our materials are third-party tested for formaldehyde and toxic chemicals in dyes. Here is where it stands today.

GOTS organic cotton

GOTS organic cotton

Non-GMO, grown without synthetic pesticides and traceable from fiber to sweatband, with fair and safe working conditions verified at every step.

GOTS certified
Non-Mulesed wool

Non-Mulesed wool

Sourced from certified farms that champion animal welfare, land health and clear traceability. Naturally water-repellent, breathable and biodegradable.

Responsible Wool Standard
Bloom algae foam

Bloom algae foam

The padding inside your hat is not petroleum foam — it is harvested invasive algae biomass, which returns cleaned freshwater to the habitat it came from.

Bloom partner since 2018
Recycled plastic bottles

Recycled plastic bottles

Lightweight outdoor styles use Repreve fibers made from plastic bottles and other single-use plastics, with around five bottles per hat. Strong, quick-drying and fade-resistant.

Repreve traceable
bluesign approved processes

bluesign approved processes

Materials processed with less water and energy, without harsh chemicals, and away from coal-based energy.

bluesign approved
Plant-based Yulex and raffia

Plant-based Yulex and raffia

Yulex is the first plant-based replacement for neoprene, and our raffia comes from palm leaves and is biodegradable.

FSC / PEFC sourced

As seen in

Featured in Outside magazine
Featured in Forbes
Featured in CNN
Featured in Vogue
Featured on Travel Channel

Frequently Asked Questions

Yes. Conner Hats handcrafts hats using materials like organic cotton, Australian wool, hand-braided raffia, hemp, leather, and more.

Conner Hats sources materials through certified partners, including GOTS-certified organic cotton labels and, on select hats, sweatbands; some hats are made in Responsible Wool Standard (RWS)-certified factories. Recycled hats use Repreve, a bluesign®-approved material, and we also use Bloom Foam and Yulex. The company also runs its original St. Augustine warehouse on 100% solar power (orders now ship from American Fork, Utah).

Yes. Hats bought on connerhats.com carry a limited lifetime guarantee on our workmanship: if our workmanship fails we replace the hat free, and we cover shipping in the first 12 months. After 12 months we provide a 40% replacement discount. If a hat is ever lost or stolen, we offer 50% off the same hat. Read the full guarantee.

Conner Hats offers free US shipping on orders over $79, plus free exchanges within 90 days in the USA when you select the ReDo option at checkout. Refunds are available within 30 days.

Bill Conner learned leatherwork in St. Augustine, Florida in 1969, then emigrated to Australia in November 1970 and made hats in Byron Bay for over 50 years, where the brand developed its design roots. The company now ships from American Fork, Utah. The hats are made in Australia, Sri Lanka, China, Pakistan and Mexico.

Conner Hats sells cowboy hats, outback hats, fedoras, sun hats, hiking hats, golf hats, and more, in materials ranging from felt and leather to organic cotton and raffia.

Most styles run small through XXL, and a dedicated Big Sized range fits larger head circumferences. Measure around your head just above the ears and match it to the size chart on the product page.

Spot clean cotton and mesh styles with cool water and mild soap, brush wool felt with a soft brush in one direction, and let leather dry naturally away from direct heat. Shapeable brims can be bent and reset by hand, including after getting wet.

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