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    Handmade Cowboy Hats: Sustainable Western Styles for Men & Women

    Conner Hats crafts cowboy hats from sustainable materials like organic cotton, hemp, and recycled polyester, alongside traditional wool, leather, and organic raffia. Each hat is handmade with attention to durability and fit, designed for riders, ranchers, and western style enthusiasts who want authentic craftsmanship without compromising environmental responsibility.


    Conner cowboy hats

    What makes it different:

    • Sustainable materials: Organic cotton, hemp, and recycled PET fabric reduce environmental impact compared to conventional materials
    • Handmade construction: Family-owned business emphasizing tradition, craftsmanship, and quality since the brand's founding in 2014
    • Lifetime warranty: Fully warranted against defects in materials and workmanship for the lifetime of the hat
    • Multiple materials: Felt, leather, straw, and raffia options for different climates and occasions
    • Price range: $80-$149 for most styles, offering accessible pricing for quality handmade hats

    Crown styles available:

    • Cattleman crease: One of the oldest and most respected Western hat styles with three distinct crown creases
    • Pinch front: Classic alternative with distinctive crown crease
    • Roper: Lower crown profile, curved brim
    • Gambler: Flat-brimmed, rounded crown

    How to Choose the Right Cowboy Hat

    Consider your climate:
    The climate you plan to wear your cowboy hat should heavily influence the material and style you choose. In warmer climates, a straw cowboy hat is an excellent choice for its ventilation and sun protection. For colder environments, a felt hat with a thicker construction will provide the necessary warmth and shield against the cold.

    Match your face shape:

    • Round face: Balance your round face shape with sharp angles. A cowboy hat with a high crown and slanted brim will suit your face nicely
    • Oval face: A hat with a wider brim and medium to tall crown will be the most flattering
    • Square face: Wear hats that soften harsher angles. Rounded cowboy hats with curved brims help counter your strong jaw

    Choose based on use:

    • Ranch work, outdoor activities: Leather or wool for durability and weather resistance
    • Summer festivals, casual wear: Straw for breathability and light weight
    • Formal western events: Felt for polished appearance and traditional style
    • Year-round versatility: Wool felt for water resistance and shape retention
    Materials Guide

    Materials Guide

    Material Best For Key Benefits Price Range
    Australian Wool Cold weather, year-round wear Water-resistant, durable, holds shape well $95-$100
    Leather Outdoor activities, rugged use Exceptional durability, resistant to wind and wear $95-$100
    Organic Raffia Straw Summer, warm climates Breathable, lightweight, sustainable $80-$87
    Felt (wool/fur blend) Cool to cold weather Water and sweat resistant, easy to clean and maintain $149

    FAQs

    Conner cowboy hats are made from sustainable and traditional materials including Australian wool, leather (cowhide), organic raffia straw, and felt. The brand uses sustainable materials like organic cotton, hemp, and recycled polyester in many styles. Wool hats offer water resistance and durability for cold weather. Leather hats provide rugged durability for outdoor use. Raffia straw hats are lightweight and breathable for summer wear.

    Felt hats are suitable for colder weather, while straw and vented hats are breathable and better for warmer climates. Choose straw (like raffia) for temperatures above 70°F—they're lightweight and allow airflow. Choose felt or wool for cooler weather and year-round wear—they're water-resistant and provide insulation. Leather works for both but runs warmer in summer heat.

    Conner Hats are fully warranted to the original owner against defects in materials and workmanship for the lifetime of the hat. If a hat ever fails due to a manufacturing defect or faulty materials, they will replace it. This warranty covers construction issues but not normal wear, accidental damage, or improper care.

    Care depends on material. For felt and wool hats: brush regularly to remove dust, store in a cool dry place away from direct heat, allow to air dry if wet (never use high heat). For straw hats: Keep moisture-free and store correctly to prevent harm. For leather hats: wipe clean with a damp cloth, condition periodically to prevent cracking. All hats should be stored on a hat rack or in a hat box to maintain shape.

    Yes. Conner Hats makes reducing single use plastic a primary goal, removing plastic from waterways through hats made from recycled plastic bottles and using biodegradable string instead of plastic connectors for hang tags. The company uses organic cotton, hemp, recycled materials, and responsibly sourced wool. The warehouse is 100% solar powered and uses non-toxic, water-soluble, biodegradable garment bags.

    Most Conner cowboy hats range from $80 to $149. Raffia straw styles start at $80-$87. Wool and leather hats are typically $95-$100. Premium felt hats are $149. This pricing positions Conner below luxury brands like Stetson ($119-$500+) and Resistol ($200-$300) while maintaining handmade quality and sustainable materials.

    Place the tape around your head a quarter of an inch above the ear. Measure in inches or centimeters and compare to the size chart on each product page. Buy a hat that fits snug around the head, almost uncomfortably tight, because cowboy hats expand with heat that escapes from your head and will loosen up to conform to your head.

    Yes, depending on material. Felt cowboy hats are generally much easier to shape and reshape—all it takes is a little bit of steam and time. Hat brims can be shaped by steaming and molding. Use a steamer or kettle to apply heat and soften the material, then gently bend the brim into the desired shape and hold it in place until it cools. Straw hats can be reshaped but are more prone to damage.