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    Stylish Leather Hats Collection

    Why These Leather Hats Endure

    • Durable materials: The range includes oily leather, suede Australian leather, and buffalo hide for varied textures and finishes.
    • Useful sizing: Small, Medium, Large, X-Large, and XX-Large give shoppers a broad fit range.
    • Everyday construction: Leather hats are breathable, sturdy, and designed as long-term wardrobe pieces that can become wearable heirlooms.
    • Family origin: Bill Conner learned leatherwork in Florida in 1969, moved to Australia in 1970, and made hats in Byron Bay for over 50 years.
    • Added assurance: Conner Hats provides a limited lifetime guarantee covering defects in materials and workmanship.
    Bac Pac Traveller hat Handmade in Australia by BC Hats made from genuine  oliy waterproof leather in color Brown
    Leather outback crushable hat with wide brim  in color Brown
    Leather outback crushable hat with wide brim  in color Brown

    Find Your Best Leather Style

    Start with the finish you prefer. Oily leather gives classic character, while suede Australian leather offers a softer-looking surface; buffalo hide appears in several sturdy outback designs. For a traditional outdoor silhouette, compare Down Under Leather, Lone Wolf Crushable Leather, Buffalo Nickel Leather, or High Sierra Shapeable Leather. The Bac Pac Traveller styles suit shoppers drawn to Australian designs, and the Streetwise Leather Fedora offers a more tailored profile. Choose Maverick Leather for a cowboy-hat shape or Amalfi Leather Cap for a lower-profile option. Check the product’s available size before ordering, using the Small-to-XX-Large range as your starting point. For care, follow the guidance for the specific leather or suede finish and avoid applying a product until it is confirmed suitable. A crushable or shapeable style may be useful for travel or flexible packing.

    Handmade Leather Hats Built to Last Decades

    Conner Hats' leather collection features handcrafted hats made from genuine oily waterproof leather and buffalo hide. With proper maintenance, high-quality leather hats last several years or even decades—and we back ours with a [limited lifetime guarantee against defects](https://connerhats.com/pages/lifetime-warranty).

    Man in a workshop wearing the Lone Wolf crushable brown leather hat with a braided leather band
    Man wearing Conner hats Down Under outback leather hat in color Black with three eyelets for ventilation and sewn on braided hat band for a unique look

    What sets our leather hats apart

    • Australian heritage craftsmanship: Founder Bill Conner created the first shapeable-brim leather hat in Australia in 1969
    • Genuine leather construction: Oily waterproof leather, buffalo hide, and premium suede options
    • Breathable design: Natural leather ventilation helps keep you cool in warm weather
    • Crushable & packable: Many styles bounce back from travel compression
    • Family-owned quality: Every hat is handmade by a family business committed to sustainable materials

    Care requirements: Condition your leather hat every 3–6 months depending on wear frequency. Regular cleaning and conditioning keep the leather supple and help prevent drying and cracking. Store in a cool, dry place away from direct sunlight. View complete care instructions: https://connerhats.com/pages/hat-care

    Price range:

    Sizes: Small through XX-Large (select styles)

    Free shipping on orders $79+

    FAQs

    High-quality leather hats with proper maintenance can last several years or even decades. Conner Hats are warranted to the original owner against manufacturing defects under our limited lifetime guarantee. Lifespan depends on wear frequency, storage conditions, and maintenance. Hats worn daily in harsh weather may show wear within 1-2 years, while occasionally-worn hats stored properly can last 20+ years.

    Condition your leather hat every three to six months, depending on how often you wear it and the environmental conditions it faces. Clean with a soft brush to remove dust, spot-clean stains with mild soap formulated for leather, and apply leather conditioner to prevent cracking. Store the hat in a cool, dry place or with a hat protector to protect from damage. Avoid extreme heat, direct sunlight, and prolonged moisture exposure. [Complete care guide](https://connerhats.com/pages/hat-care).

    Many styles feature oily waterproof leather (like the BC Hats Bac Pac Traveller) that repels light rain. However, environmental factors such as rain, snow, and extreme heat or cold can damage leather hats. For heavy rain, we recommend our [oilskin and waxed cotton collection](https://connerhats.com/collections/oilskin-waxed-cotton-hats). If your leather hat gets wet, let it air dry at room temperature—never use direct heat.

    Oily leather hats have a classic, slightly glossy finish that's naturally water-resistant and develops a rich patina over time. They're more durable for outdoor wear. Suede leather hats have a soft, matte texture that's more delicate and should be kept out of rain. Suede is a delicate material and getting it wet will cause it to shrink and could damage the fabric. Choose oily leather for outdoor activities; choose suede for style-focused wear in dry conditions.

    Yes. Conner's leather hats feature shapeable brims—Bill Conner was the first in Australia to make a leather hat with a shapeable brim in 1969. To reshape, apply gentle steam (from a kettle or steam iron), then manually reshape with your fingers. For significant reshaping or restoration, contact us at 833-727-1410 for guidance.

    Most styles are available in Small, Medium, Large, and X-Large. Select styles (like the Bac Pac Traveller and Maverick) also offer XX-Large. [Measure your head](https://connerhats.com/pages/hat-sizing) by wrapping a flexible tape measure around your head just above your ears. Small fits 21 1/4-21 5/8", Medium fits 22-22 3/8", Large fits 22 3/4-23 1/4", X-Large fits 23 1/2-24", XX-Large fits 24 3/8-24 3/4".

    Yes. Conner Hats is a family-owned business committed to sustainable materials and ethical production. Will Conner made the conscious choice to use suppliers who were paying fair wages and participated in ethical treatment of their employees and to use materials that were sustainably sourced. Our original St. Augustine warehouse runs on 100% solar power, and we use biodegradable materials instead of single-use plastics in packaging. We still maintain our company food forest at the site and have created a hub there for other small businesses to use the location.

    Free 30-day exchanges (USA only). If you're not satisfied with fit or style, we'll exchange it. Conner Hats are warranted to the original owner against manufacturing defects under our limited lifetime guarantee. [View full return policy](https://connerhats.com/pages/returns).

    Bill Conner learned leatherwork in St. Augustine, Florida, in 1969, emigrated to Australia in November 1970, and made hats in Byron Bay for over 50 years. His son Will created the Conner Hats brand, which ships from American Fork, Utah.

    Conner Hats offers a limited lifetime guarantee covering defects in materials and workmanship. If you believe your leather hat has a qualifying issue, contact Conner Hats for guidance. The collection also qualifies for 30-day returns, subject to the applicable return requirements.

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    Leather Hat Styles Comparison

    Feature Oily Leather (e.g., Bac Pac Traveller) Buffalo Hide (e.g., Kangaroo Crossing) Suede (e.g., specific models)
    Water Resistance High—naturally repels light rain Moderate—some water resistance Low—avoid moisture
    Durability Excellent for outdoor wear Excellent—thick and robust Moderate—more delicate
    Patina Development Develops rich patina over time Develops character with age Maintains matte appearance
    Care Level Moderate—condition every 3–6 months Moderate—condition regularly High—requires gentle care
    Best For Outdoor activities, travel, hiking Western style, rugged use Fashion-focused wear, dry climates

    Quick Leather Hat Care Checklist

    • Every wear: Brush off dust with a soft cloth
    • Every 3–6 months: Apply leather conditioner (more often if worn daily)
    • After rain exposure: Air dry at room temperature — never use direct heat
    • Storage: Keep in a cool, dry place away from direct sunlight
    • Avoid: Hairspray, perfume, and alcohol-based products while wearing
    • Reshaping: Use gentle steam from a kettle and reshape by hand
    • Professional help: Contact us at 833-727-1410 for restoration guidance