About Dress Hats
Dress hats are refined, structured headwear designed for formal occasions, professional settings, and sophisticated everyday wear. This collection includes fedoras, bowler hats, trilbys, and wide-brim styles crafted from premium materials like wool felt, straw, leather, and organic cotton. Each hat is handmade with attention to traditional hatmaking techniques, combining timeless silhouettes with sustainable materials.
Handmade Quality, Sustainable Materials
Every Conner dress hat is crafted using materials that balance durability with environmental responsibility. Our cruelty-free wool felt hats are naturally water-resistant and can last 20-30 years with proper care—compared to synthetic alternatives that require replacement every 2 years. Wool felt production uses 70% less water and 30% less energy than conventional processing methods, and the material is fully biodegradable at end of life.
Conner Hats was founded in 2014 by Will Conner, who learned the craft from his father Bill Conner. Bill established BC Hats in Byron Bay, Australia in 1969 and created Australia's first leather hat with a shapeable brim. Today, Conner continues that legacy with a commitment to responsible production, fair labor practices, and materials sourced from ethical suppliers.
What Makes Conner Dress Hats Different
- Lifetime warranty: Every hat is fully warranted against defects in materials and workmanship for the lifetime of the hat
- Shapeable brims: Wool felt and leather styles can be steamed and reshaped to achieve your preferred look
- Sustainable materials: Organic cotton, hemp, recycled polyester, natural raffia, and cruelty-free wool
- Handmade construction: Each hat is crafted with attention to fit, finish, and durability—not mass-produced
- Price range: $74-$100 for most styles, positioning below luxury brands like Stetson ($119-$500+) while maintaining handmade quality
Who These Hats Are For
Dress hats serve multiple purposes across different lifestyles. Fedoras and bowlers work for formal events, weddings, and professional settings where polished appearance matters. Wide-brim straw styles provide sun protection for outdoor occasions like garden parties or race days. Crushable wool options travel well for business trips or destination events. The global hats market is growing at 5.04% annually and is projected to reach $36.6 billion by 2031, driven by consumer interest in unique accessories and cultural heritage styles.
Material Guide
Wool Felt: Naturally water-resistant, breathable, holds shape beautifully. Best for autumn, winter, and early spring. Can be steamed and reshaped. Provides insulation without overheating.
Straw (Raffia/Paper): Lightweight, breathable, ideal for warm weather and summer events. Natural UV resistance. Not water-resistant—avoid wearing in rain.
Leather: Rugged durability, develops unique patina over time. Water-resistant when treated with conditioner. Works across seasons but runs warmer in summer heat.
Organic Cotton/Hemp: Breathable, packable, suitable for travel. Requires minimal water to grow. Naturally resistant to mold and mildew.
Frequently Asked Questions
Fedoras feature a pinched front crown with an indented top and a medium-to-wide brim (typically 2-3 inches), worn with the brim snapped down in front. Trilbys have a shorter brim (1.5-2 inches) with a sharp upturn at the back, creating a more compact silhouette. Bowler hats (also called derby hats) have a rounded crown with a short, curled brim and a more structured, formal appearance. All three styles work for dress occasions, but fedoras offer the most versatility across formal and semi-formal settings.
Use a flexible tape measure and wrap it around your head about 1/4 inch above your ears and eyebrows—this is where the hat will sit. Measure in inches or centimeters and compare to the size chart on each product page. Conner dress hats are available in sizes Small (21.5-22 inches), Medium (22-22.75 inches), Large (22.75-23.5 inches), and X-Large (23.5-24.25 inches). If you're between sizes, order the larger size—many styles include adjustable sizing foam for fine-tuning the fit.
Yes. Wool felt and leather hats have shapeable brims. For wool felt, hold the brim over a boiling water kettle for 30 seconds until the felt softens, then bend the brim up or down and pinch crown creases while warm. Hold the shaped position for 2-3 minutes while cooling, then mist with water and let air-dry for 24 hours. Leather hats can be shaped when wet using the same technique. Straw hats hold their factory shape and are not reshapeable.
Wool felt hats are naturally water-resistant and can be worn in light rain. If your hat becomes wet, shake off excess water and leave it to dry slowly indoors—never place it on or near direct heat, as this can cause it to change shape. For cleaning, use a lint roller to remove dust and dirt. For stubborn marks, use a damp sponge or hat brush. Store your hat away from direct sunlight, either hanging on a hook or placed flat in your wardrobe where nothing will squash it.
Yes. Conner uses organic cotton (grown without synthetic pesticides), hemp (requires minimal water), recycled polyester made from plastic bottles, natural raffia, and cruelty-free wool sourced from suppliers who pay fair wages. Wool felt production uses 70% less water and 30% less energy compared to conventional methods. Wool felt is fully biodegradable and can last 20-30 years with proper care, reducing the need for replacements. The brand was founded with a commitment to responsible production and treading lightly on the planet.
Straw hats (raffia and paper straw) are lightweight, highly breathable, and ideal for hot weather above 70°F. They provide natural UV resistance and allow maximum airflow but should not be worn in rain, as water weakens the fibers. Wool felt hats are heavier, provide more structure, and work better for cooler summer evenings or air-conditioned indoor events. Felt offers water resistance and can be worn in light rain. Choose straw for outdoor summer occasions and felt for transitional weather or formal indoor events.
Yes. All Conner Hats are fully warranted to the original owner against defects in materials and workmanship for the lifetime of the hat. If your hat fails due to a manufacturing defect or faulty materials, Conner will replace it. Damage from accidents, improper care, or natural breakdown over extended use is not covered, but the brand may help repair or work out an alternative solution—contact customerservice@connerhats.com with photos and a description of the issue.
Dress hats work for formal events (weddings, galas, cocktail parties), semi-formal occasions (garden parties, race days, theater outings), professional settings (business meetings, conferences), and sophisticated everyday wear. Fedoras and trilbys adapt well to business casual attire. Bowler hats suit more formal dress codes. Wide-brim straw styles are ideal for outdoor summer events where sun protection is needed. The key is matching hat material and formality to the occasion—wool felt for cooler formal events, straw for warm-weather elegance, leather for rugged sophistication.