Sustainable Bucket Hats: Handmade, Eco-Friendly Sun Protection
Conner Hats' bucket hat collection features handmade hats crafted from sustainable materials including organic cotton, recycled polyester, weathered cotton blends, and hemp. Each hat provides UPF 50+ sun protection and comes with a lifetime warranty against manufacturing defects.
What Makes Our Bucket Hats Different
Sustainable Materials, Verified Claims
Every bucket hat in this collection uses eco-friendly materials sourced from fair-wage suppliers. Organic cotton styles feature chemical-free hat body material including the inner bands that touch your skin. Our weathered cotton bucket hats blend 52% cotton with 48% polyester for durability while maintaining waterproof and breathable performance. Select styles incorporate recycled plastic bottles (recycled PET fabric Bluesign certified from Repreive)
Features Built for Outdoor Performance
- UPF 50+ sun protection on all styles (medical-grade UV defense)
- Waterproof treatment on weathered cotton and oilskin styles
- Strategic mesh eyelets for ventilation during active use
- Crushable design—packs completely flat without losing shape
- 2.25" brim width provides face, neck, and ear coverage
- 3.5" crown height for secure, stable fit
Lifetime Warranty
Conner Hats fully warrants each bucket hat to the original owner against defects in materials and workmanship for the lifetime of the hat. Manufacturing defects or faulty materials result in replacement.
Bucket Hat Styles by Use Case
Hiking & Outdoor Adventures: The Hiker Bucket Hat ($69) uses sustainably sourced organic cotton with UPF 50+ protection. Includes secret inner pocket and crushable design for backpacking. Available in sizes S-XL.
Water Activities & Boating: The Seven Mile Surf Hat features Bloom Foam brim construction that floats if dropped in water. Built with salt-resistant, quick-drying materials and UPF 50+ protection. Designed for surfers, paddleboarders, and anglers.
Travel & Urban Wear: The Weathered Cotton Bucket Hat ($64-69) offers waterproof protection with breathable mesh eyelets. Weathered appearance develops character over time. Ideal for travel—folds flat in luggage without damage.
Sustainable Production Details
Conner Hats removed all single use plastic from business operations and ships Bucket hats and all other styles in protective cardboard and tissue instead of plastic bags. Hang tags use biodegradable string instead of plastic connectors. Woven labels are made from recycled PET plastic.
The brand was founded in 2014 by Will Conner, who spent years traveling to identify suppliers paying fair wages with ethical employee treatment. His father, Bill Conner, started BC Hats in Australia in 1969, establishing a family legacy of craftsmanship and responsible hat production.
Size & Fit Information
All bucket hats include 2 free sizing inserts to reduce hat size if needed. Standard sizing runs:
- S - (6¾-6⅞)
- M - (7-7⅛)
- L - (7¼-7⅜)
- XL - (7½-7⅝)
Contact customer service at customerservice@connerhats.com or 904.794.2008 for sizing questions.
Historical Background
The bucket hat originated in Ireland as rain protection for fishermen and farmers. Also called a fisherman's hat or session hat, the design features a downward-sloping brim and soft, crushable construction. The style gained mainstream popularity in the 1960s and has remained a functional outdoor staple while evolving into urban fashion.
FAQs
Conner Hats bucket hats use sustainable materials including organic cotton, recycled polyester, hemp, weathered cotton (52% cotton/48% polyester blend), and recycled PET fabric made from plastic bottles. All styles feature organic cotton sweatbands for chemical-free comfort. The brand sources materials from suppliers verified for fair wages and ethical employee treatment.
Yes. All Conner Hats bucket hats provide UPF 50+ sun protection, which blocks 98% of UV rays. This medical-grade protection shields face, neck, and ears during extended outdoor exposure. The 2.25" brim width provides coverage without obstructing vision.
Select styles offer waterproof protection. The Weathered Cotton Bucket Hat features waterproof treatment while maintaining breathable performance through strategic mesh eyelets. Oilskin styles provide water-resistant protection. Check individual product descriptions for specific water protection ratings.
Yes. Conner Hats bucket hats are crushable—they pack completely flat in luggage or backpacks without losing shape. Fold along natural creases for best results. The crushable design makes these hats ideal for travel, camping, and backpacking where space is limited.
Conner Hats fully warrants each bucket hat to the original owner against defects in materials and workmanship for the lifetime of the hat. If a hat fails due to manufacturing defect or faulty materials, Conner Hats replaces it. This warranty reflects the brand's commitment to quality craftsmanship and durability.
Bucket hats are available in sizes S (6¾-6⅞), M (7-7⅛), L (7¼-7⅜), and XL (7½-7⅝). All orders include 2 free sizing inserts to reduce the hat size if needed. For sizing questions, contact customerservice@connerhats.com or call 904.794.2008.
Use a flexible measuring tape to measure around your head about 1 inch above your ears and eyebrows. This measurement in inches corresponds to hat size. If between sizes, order the larger size and use the included sizing inserts to adjust fit.
Conner Hats are handmade and ship from a 100% solar-powered warehouse in the USA. The brand was founded in 2014 by Will Conner, continuing a family hatmaking legacy started by his father Bill Conner in Australia in 1969. Materials are sourced globally from verified fair-wage suppliers.
Yes. The Seven Mile Surf Hat features a Bloom Foam brim that floats if dropped in water. This makes it ideal for water sports, surfing, boating, and fishing where hats risk falling overboard. The hat also offers salt-resistant, quick-drying materials.
Conner Hats offers free unlimited returns for store credit or exchanges with package protection valid in the US. This allows customers to try different styles and sizes risk-free.