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Outback Hats
Australian-Style Sun Protection for Outdoor Adventurers
Outback hats feature wide brims (typically 2.5-3.5 inches), flat or slightly domed crowns, and chin cords for secure wear in wind. Originally designed for Australia's harsh sun and unpredictable weather, these hats provide superior face and neck protection compared to standard brimmed hats.
Why Choose Conner's Outback Collection
Bill Conner started BC Hats in 1969 and created the first leather outback hat with a shapeable brim—a design featured in films like Crocodile Dundee. Today, Conner Hats combines that 50+ year Australian heritage with sustainable materials:
• Handmade in Australia: Select styles crafted using traditional techniques in Byron Bay
• Sustainable Materials: Organic cotton, cruelty-free wool, vegetable-tanned leather, recycled plastic bottle fabric
• Functional Design: UPF 50+ sun protection, waterproof options, crushable/packable styles for travel
• Price Range: $69–$185 depending on material and construction
Material Options & Benefits
| Material | Best For | Key Features | Price Range |
|---|---|---|---|
| Leather | Durability, weather resistance | Shapeable brim, develops patina, 10+ year lifespan | $95–$185 |
| Wool | All-season wear | Crushable, water-resistant, breathable | $95 |
| Organic Cotton | Lightweight comfort | Machine washable, UPF 50+, quick-dry | $69–$88 |
FAQs
Outback hats have flat or slightly creased crowns with wide, flat brims, while cowboy hats feature upturned brims and deep crown creases. Outback hats prioritize sun protection for all-day outdoor wear, while cowboy hats evolved for ranch work with brims curled to stay out of the way during roping and riding.
Wide-brimmed outback hats provide excellent coverage for the neck, face, and ears, blocking more sun exposure than narrower-brimmed hats. Most Conner outback hats offer UPF 50+ protection, blocking 98% of harmful UV rays. Brim widths range from 2.5 to 3.5 inches depending on style.
For hot, dry conditions: Choose organic cotton or recycled fabric with mesh ventilation (like the Aussie Golf Soakable Mesh Hat). These materials allow airflow while blocking sun.
For hot, humid conditions: Straw or raffia options provide maximum breathability.
For all-weather versatility: Wool outback hats regulate temperature in both heat and cold, and resist light rain.
Many Conner outback hats are crushable and packable. Wool felt styles (like the Jackeroo Crushable Wool Hat) can be rolled and will reshape. Leather hats with shapeable brims can be folded temporarily. Avoid packing waxed cotton or stiff crown styles—these maintain their shape best when stored flat or on a hat stand.
Measure your head circumference with a flexible tape measure about 1/2 inch above your ears and eyebrows. Match your measurement to our size chart:
• Small: 21.5–22 inches (54.5–56 cm)
• Medium: 22–22.75 inches (56–58 cm)
• Large: 22.75–23.5 inches (58–59.5 cm)
• X-Large: 23.5–24.25 inches (59.5–61.5 cm)
• XX-Large: 24.25–25 inches (61.5–63.5 cm)
Most styles include adjustable sweatbands or sizing tape for fine-tuning fit.
Select styles in this collection are handmade in Australia by BC Hats, the original company founded by Bill Conner in Byron Bay in 1969. These Australian-made styles are marked in product descriptions. Other styles are designed by Conner Hats (founded by Bill's son Will) and crafted by vetted partners who meet our standards for fair wages and sustainable materials.
Regular maintenance: Brush off dirt with a soft bristle brush. Wipe with a damp cloth if needed.
• Conditioning: Apply leather conditioner every 6–12 months to prevent drying and cracking.
• Water exposure: If the hat gets wet, let it air dry naturally away from direct heat. Reshape while damp if needed.
• Storage: Store on a hat stand or upside down on the crown to maintain brim shape.
Vegetable-tanned leather develops a rich patina over time—this is normal and adds character.
Both terms describe cotton fabric treated with wax or oil for waterproofing. Oilskin typically uses oil-based treatments and has a slightly softer hand feel. Waxed cotton uses paraffin-based wax and may feel stiffer initially. Both are waterproof, windproof, and develop a worn-in appearance over time. Conner's waxed cotton hats (like the Mountain Trail and Portland styles) use non-toxic wax treatments and are biodegradable.
Shop by Use Case
Hiking & Backpacking
Lightweight organic cotton or recycled fabric styles with mesh ventilation and chin cords. Look for crushable/packable options like the Airflow Lightweight Recycled Outdoor Hat ($82).
Fishing & Boating
Water-resistant or waterproof styles that float. The Tarpon Springs Recycled Floating Sailing Hat ($94) is designed specifically for water sports.
Gardening & Yard Work
Wide-brim styles with UPF 50+ protection and breathable materials. Waxed cotton options provide rain protection for unpredictable weather.
Travel
Crushable wool or shapeable leather styles that pack flat and reshape. The Jackeroo Crushable Wool Hat ($95) rolls into luggage without damage.
Everyday Wear
Versatile leather or wool styles that transition from outdoor activities to casual wear. Look for neutral colors like brown, tan, or black.