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    Bestsellers

    Our Most-Loved Hats: Customer Favorites Since 1969

    This bestseller collection features the 35 hats Conner customers choose most often—styles that have earned their place through years of real-world performance in sun, rain, wind, and travel. Every hat here is handmade by a family-owned business using sustainable materials like organic cotton, hemp, recycled polyester from plastic bottles, and cruelty-free Australian wool.

    What makes these hats bestsellers:

    • Proven sun protection: Most styles provide UPF 50+ protection, blocking 98% of harmful UVA and UVB rays—critical protection given that skin cancer cases are rising by more than 10% annually according to the World Health Organization
    • Sustainable construction: Materials include organic cotton grown without synthetic pesticides, hemp requiring minimal water, recycled polyester made from plastic bottles, and natural raffia—addressing the growing consumer demand for eco-friendly fashion, with 9.7% of buyers willing to pay more for sustainably sourced goods (PwC 2024)
    • Lifetime warranty: Every Conner hat is warranted to the original owner against defects in materials and workmanship for the lifetime of the hat
    • Handmade quality: Each hat is crafted with attention to detail in small-batch production, not mass-produced
    • Multi-environment versatility: These styles perform across hiking, fishing, golfing, gardening, travel, and everyday outdoor activities

    From the Aussie Golf Soakable Mesh Hat with its cooling ventilation system to the Bounty Hunter Water Resistant Cotton Hat that looks like leather but packs flat for travel, these are the styles customers return to season after season. Founded in Byron Bay, Australia in 1969 by Bill Conner and continued by his son Will Conner since 2014, Conner Hats combines 50+ years of hatmaking tradition with modern sustainable materials and solar-powered warehouse operations in Florida.

    Frequently Asked Questions

    Our bestseller collection uses a range of sustainable and traditional materials chosen for durability and environmental responsibility. Materials include organic cotton (grown without synthetic pesticides), hemp (requires 50% less water than conventional cotton), recycled polyester made from post-consumer plastic bottles, cruelty-free Australian wool, natural raffia straw, weathered cotton canvas, premium leather, and waterproof oilskin. Each material is selected for specific performance characteristics—wool for water resistance and warmth, hemp for breathability and UV protection, recycled polyester for lightweight moisture-wicking, and leather for rugged outdoor durability.

    Conner Hats operates from a solar-powered warehouse, sources from suppliers who pay fair wages and practice ethical employee treatment, and has maintained trusted relationships with manufacturers for 15+ years. The brand uses organic cotton, hemp, recycled materials from plastic bottles, and cruelty-free wool in many styles. All paper products including catalogs and hang tags are 100% recycled. Materials are third-party tested for harmful chemicals including formaldehyde and toxic dyes. This commitment aligns with consumer demand for sustainable fashion—the sustainable clothing market is growing at 10.25% annually and is projected to reach $22.49 billion by 2032, with organic fabrics leading the market (Fortune Business Insights, 2025).

    Most bestselling styles offer UPF 50+ protection, which blocks 98% of harmful UVA and UVB rays. Wide-brim styles (3+ inches) provide optimal coverage for face, neck, ears, and upper back—the areas most vulnerable to sun damage. This level of protection is critical given that over 6.1 million U.S. adults are treated annually for basal and squamous cell skin cancers (CDC), and the World Health Organization reports skin cancer cases are expected to rise by more than 10% each year. Materials like organic cotton, hemp, and tightly-woven recycled polyester offer natural UV resistance, with ratings tested and verified for UPF performance.

    Measure your head circumference just above your eyebrows and ears using a flexible tape measure. Match your measurement to our size chart: Small (21.5-22 inches / 54-56 cm), Medium (22-22.75 inches / 56-58 cm), Large (22.75-23.5 inches / 58-60 cm), X-Large (23.5-24.25 inches / 60-62 cm), XX-Large (24.25-25 inches / 62-64 cm). Many bestselling styles include adjustable sizing features like interior drawstrings, elastic sweatbands, or adjustable chin cords. Hats should fit snug initially—they will loosen and conform to your head shape with wear as heat escapes from your head and relaxes the materials.

    Many bestsellers are designed for packability. Crushable wool hats like the Jackeroo can be rolled and packed without losing shape. Cloth styles like the Indy Jones Water Resistant Cotton Hat and Bounty Hunter fold flat. Lightweight options like the Airflow Recycled Outdoor Hat compress easily. Straw and raffia styles vary—some are flexible, others maintain structure. Check individual product descriptions for specific packability features. The travel-friendly nature of these hats addresses the growing demand for versatile outdoor gear, with 164.2 million Americans (54% of those aged 6+) participating in outdoor recreation at least once in 2021 (Outdoor Industry Association).

    Conner Hats are fully warranted to the original owner against defects in materials and workmanship for the lifetime of the hat. If your hat fails due to a manufacturing defect or faulty materials, Conner will replace it. The warranty does not cover normal wear and tear, damage from misuse, alterations, or accidents. This lifetime guarantee reflects the brand's confidence in handmade construction quality and sustainable material durability—a significant differentiator in a market where most competitors offer 30-90 day limited warranties.

    Care varies by material. Wool hats: Spot clean with damp cloth; use hat brush to remove dust; steam to reshape brim or crown. Leather hats: Wipe with damp cloth; apply leather conditioner periodically; avoid soaking. Cotton/canvas cloth hats: Most can be hand-washed in cool water with mild soap; air dry; reshape while damp. Straw/raffia hats: Wipe with damp cloth; avoid water immersion; store in cool, dry place. Waterproof oilskin hats: Wipe clean with damp cloth; re-wax annually with oilskin dressing. Always check the care label inside your specific hat for material-specific instructions. Proper care extends hat life significantly—critical for sustainable consumption.

    Conner bestsellers range from $66-$185, positioning below premium brands like Stetson ($119-$500+) and Tilley ($89-$150) while maintaining handmade quality and sustainable materials. Unlike mass-market brands, Conner uses organic cotton, hemp, and recycled materials in many styles. The brand offers a lifetime warranty compared to Tilley's lifetime guarantee (similar) and Stetson's limited warranties. Conner hats are handmade in small batches by a family-owned business operating since 1969, with many styles designed by Will Conner who learned hatmaking in his father Bill's Byron Bay factory. Key differentiators include solar-powered warehouse operations, 15+ year relationships with ethical manufacturers, and third-party testing for harmful chemicals—addressing the 72% of U.S. consumers aware of sustainability issues in fashion (TheRoundup, 2026).