Explore our latest handmade hat styles crafted from sustainable materials including organic cotton (which reduces water pollution by 5x vs. conventional cotton), hemp, cruelty-free wool, and natural raffia. Family-owned since 2014, each hat is backed by a lifetime warranty against defects and priced $82-$149—offering quality craftsmanship without luxury brand pricing.
| Material | Best For | Temperature Range | Key Benefit | Price Range |
|---|---|---|---|---|
| Raffia Straw | Summer, beach, golf | 70°F+ | Lightweight, breathable | $82-$87 |
| Wool | Year-round, western style | All seasons | Water-resistant, durable | $95-$100 |
| Felt | Cool weather, dress | Below 70°F | Structure, insulation | $149 |
| Hemp | Outdoor activities | 65°F+ | UV-resistant, sustainable | $84-$95 |
| Leather | Rugged outdoor use | All seasons | Durability, shapeable | $95-$100 |
Our new arrivals include recently released styles and seasonal additions to our handmade hat collection. Current new styles include the Renegade Australian Wool Hat ($95), Cowboy Country Straw Hat ($87), American Cowboy Hat ($149), and several raffia cowboy styles ($82-$85). We add new designs throughout the year based on seasonal needs, customer feedback, and innovations in sustainable materials. Each hat is handmade with the same quality standards we've maintained since founder Will Conner established the brand in 2014, following 50 years of hatmaking tradition started by his father Bill Conner in Byron Bay, Australia in 1969.
Our new arrivals feature organic cotton, hemp, cruelty-free Australian wool, organic raffia, recycled polyester made from plastic bottles, and natural materials like leather and paper straw. Organic cotton reduces water pollution by 5x compared to conventional cotton and eliminates synthetic pesticides. Hemp requires 1.46 global hectares vs. 2.17 for organic cotton—33% less land and is naturally UV-resistant. Our cruelty-free wool comes from ethically raised sheep, and we use recycled PET fabric to keep plastic bottles out of waterways. All materials are selected to minimize environmental impact while delivering durability and comfort.
Conner Hats are priced $82-$149 for most styles, positioning us below luxury brands like Stetson ($119-$500+) and Resistol ($200-$300) while maintaining handmade quality and sustainable materials. Our raffia straw styles start at $82-$87, wool and leather hats are typically $95-$100, and premium felt hats are $149. This pricing reflects our commitment to accessible quality—you get family-owned craftsmanship, a lifetime warranty, and eco-friendly materials without paying luxury brand premiums.
Most Conner hats offer UPF 50+ protection, blocking 98% of harmful UVA and UVB rays. Wide-brim styles (3+ inches) provide the best coverage, protecting your face, neck, ears, and upper back—areas most vulnerable to sun damage. Research from Stanford University shows that individuals who frequently wear protective clothing like hats have 27% lower odds of multiple sunburns compared to sunscreen users alone. Materials like hemp, organic cotton, and tightly woven straw offer natural UV resistance, making our hats ideal for outdoor activities where sun exposure is a concern.
Yes. Each Conner Hat is crafted with handmade care in small-batch production, ensuring quality and attention to detail. Our founder Will Conner learned hatmaking in his father Bill's Byron Bay factory, where BC Hats created Australia's first leather hat with a shapeable brim in 1969. We source from suppliers who pay fair wages and practice ethical treatment of employees. Handmade construction means each hat receives individual attention during cutting, shaping, stitching, and finishing—resulting in better fit, durability, and craftsmanship than mass-produced alternatives.
Conner Hats are fully warranted to the original owner against defects in materials and workmanship for the lifetime of the hat. If your hat fails due to a manufacturing defect or faulty materials, we will replace it. This warranty reflects our confidence in our handmade quality and sustainable materials. Normal wear and tear, damage from misuse, or alterations are not covered, but we stand behind the craftsmanship and durability of every hat we make.
Choose straw (like raffia) for temperatures above 70°F—they're lightweight, breathable, and allow airflow, making them ideal for summer, beach, golf, and gardening. Choose felt or wool for cooler weather and year-round wear—they're water-resistant, provide insulation, and maintain shape in varied conditions. Leather works for both warm and cool weather but runs warmer in summer heat. Consider your primary use: if you need sun protection for outdoor activities, wide-brim straw or hemp styles offer maximum coverage and ventilation. For western style or durability in rugged conditions, wool and felt provide structure and weather resistance.
Most styles are available in Small (21.5-22 inches / 54-56 cm), Medium (22-22.75 inches / 56-58 cm), Large (22.75-23.5 inches / 58-60 cm), and X-Large (23.5-24.25 inches / 60-62 cm). Some styles offer S/M, L/XL, or adjustable sizing with drawstrings or elastic bands. To measure your head, place a flexible tape measure around your head a quarter of an inch above the ear, across the forehead. Buy a hat that fits snug around the head—hats expand with heat from your head and will loosen to conform to your shape. If you're between sizes, size down for styles with adjustable features, size up for fixed sizing.
