Hat Bar Rancher | Wool Cowboy Hat
HOW TO FIND YOUR CORRECT HAT SIZE
Even the most accurate measurement of your head (which we will teach you here) doesn’t always mean the hat you receive will be a perfect fit. There are many factors that can get in the way of receiving the perfect fit on the first try. One is the use of natural materials. Sometimes leather or certain straw hats for example can be slightly thicker or thinner with each batch of material, even when sewing a hat the technician can use a little bit less or more pressure and the size will be slightly affected. So hat sizing isn’t an exact science but an accurate measurement of your head is a good place to start. That along with working with a hat brand that cares about you getting the perfect hat for you. WE PROVIDE FREE SIZE INSERTS IN EVERY ORDER JUST INCASE YOU NEED THEM.
THINGS TO CONSIDER
Does the hat brand you are considering offer free sizing tape in case the hat is slightly too large? We add 2 free size inserts in every order, if you need more please contact us!
Does the hat brand offer hassle free, free returns in case the hat doesn’t fit for any reason? Add our Re:do insurance for $2.98 and get free unlimited exchanges and package insurance.
Does the hat brand have a crew of hat experts to help you in case there is a sizing problem? Call us or email we will help you!
WE DO WHAT IT TAKES TO FIND YOU THE PERFECT FIT!
LETS GET STARTED ON YOUR HAT SIZE
- Use a soft measuring tape or a piece of string (not elasticized or stretchy).
- Place the tape measure or string on your forehead and measure the circumference about 1/2 inch or 1.5cm above your ears, about where your hat would sit.
- If you have another hat that shows the size, you can use that information.
- Check the length of the tape measure or string to determine your size. (if using a string, hold it up against a ruler)
- Use the size charts on the product pages to find your perfect fit. For example, if your measurement comes to 22 inches or 56cm, then you would choose a size Medium hat.
- Make sure you measure your head multiple times and get 2 measurements that are the same to be 100% sure.
*If you fall in between sizes, choose the next biggest size. We will send two free size inserts with every hat ordered, just incase your hat needs a slight reduction. If you need more than 2 please reach out we can send you more.
See the size charts above. Your hat is either an individual size like Small or Medium or Large etc. or uses a stretch band that covers 2 sizes like Small/Medium and Large/X-Large. Each size can cover a slight range but that is OK, choose the size in your range.
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The Hat Bar Rancher is the ultimate blank canvas for custom hat creation — a premium, high-quality wool hat built to be made entirely your own. Crafted from cruelty-free Australian wool of the highest standard, this flat brim rancher arrives trim-free and ready for your personal finishing touch. Whether you're outfitting a hat bar, gifting a one-of-a-kind piece, or building your signature look, the Hat Bar Rancher delivers the quality foundation that exceptional custom hats demand.
Key Features
- Premium Cruelty-Free Australian Wool — Exceptionally high-quality wool sourced from Australia, soft to the touch, naturally durable, and ethically produced
- Fully Customizable — No Trim Included — Arrives as a clean blank canvas, ready for hat bands, feathers, pins, conchos, or any custom finishing you choose
- Organic Cotton Inner Adjustable Band — A key feature: the adjustable inner band ensures a perfect, comfortable fit for every head size — no guesswork, no discomfort
- 3.75" Flat Brim — Classic rancher proportions ideal for shaping, styling, and customization
- 4.5" Crown Height — Structured crown with authentic Western and outback character
- UPF 50+ Sun Protection — Maximum-rated UV defense keeps you protected during long days outdoors
- Water-Resistant Construction — Premium wool treated for water resistance so your hat performs in real conditions
- Available in Black, Clay, Putty, Pink, and Silver Belly
- Sizes: Small, Medium, Large, and X-Large
Perfect For
- Hat bars and custom hat studios looking for a premium base hat
- Individuals who want a fully personalized, one-of-a-kind Western hat
- Gifting — let the recipient choose their own custom trim and style
- Outdoor adventures, ranch work, and sun protection in style
- Men and women who demand the highest quality wool headwear
The Custom Hat Experience Starts Here
The Hat Bar Rancher is intentionally designed without trim so that every finishing detail can be chosen by you. Add your own hat band, feathers, conchos, or pins to create a hat that is completely unique to your style. The organic cotton inner adjustable band means the fit is dialed in perfectly before the first customization is even made — because a great custom hat starts with a great foundation.
Exceptional Australian Wool Quality
Not all wool hats are created equal. The Hat Bar Rancher is made from premium cruelty-free Australian wool — some of the finest wool available anywhere in the world. The result is a hat that feels luxurious, holds its shape season after season, and only gets better with wear. Combined with water-resistant construction and UPF 50+ sun protection, this is a hat built for both beauty and performance.
Technical Specifications
- Material: Premium Cruelty-Free Australian Wool
- Brim: 3.75" Flat Brim
- Crown Height: 4.5"
- Inner Band: Organic cotton adjustable band for a perfect custom fit
- Sun Protection: UPF 50+
- Weather Resistance: Water-Resistant
- Trim: None — fully customizable blank canvas
- Colors: Black, Clay, Putty, Pink, Silver Belly
- Sizes: Small, Medium, Large, X-Large
- Gender: Unisex — Men and Women
- Best For: Hat bars, custom hat creation, sun protection, ranch work, outback adventures
Conner Hats Quality Promise
At Conner Hats, we believe the best hat is the one made just for you. The Hat Bar Rancher represents our commitment to offering the highest quality wool foundation for custom hat creation — ethically sourced, expertly constructed, and ready to become something truly one of a kind.