BC Hats Cool as a Breeze Canvas Mesh | Beige Aussie Hat
- Mesh crown keeps your head cool
- Crushable: a coiled spring wire pops the brim back into shape
- Water-resistant canvas, with a chin cord for windy days
- Handmade by Bill Conner in Byron Bay: limited stock
HOW TO FIND YOUR CORRECT HAT SIZE
Even the most accurate measurement of your head (which we will teach you here) doesn’t always mean the hat you receive will be a perfect fit. There are many factors that can get in the way of receiving the perfect fit on the first try. One is the use of natural materials. Sometimes leather or certain straw hats for example can be slightly thicker or thinner with each batch of material, even when sewing a hat the technician can use a little bit less or more pressure and the size will be slightly affected. So hat sizing isn’t an exact science but an accurate measurement of your head is a good place to start. That along with working with a hat brand that cares about you getting the perfect hat for you. WE PROVIDE FREE SIZE INSERTS IN EVERY ORDER JUST INCASE YOU NEED THEM.
THINGS TO CONSIDER
Does the hat brand you are considering offer free sizing tape in case the hat is slightly too large? We add 2 free size inserts in every order, if you need more please contact us!
Does the hat brand offer hassle free, free returns in case the hat doesn’t fit for any reason? Add our Re:do option at checkout for free exchanges.
Does the hat brand have a crew of hat experts to help you in case there is a sizing problem? Call us or email we will help you!
WE DO WHAT IT TAKES TO FIND YOU THE PERFECT FIT!
LETS GET STARTED ON YOUR HAT SIZE
- Use a soft measuring tape or a piece of string (not elasticized or stretchy).
- Place the tape measure or string on your forehead and measure the circumference about 1/2 inch or 1.5cm above your ears, about where your hat would sit.
- If you have another hat that shows the size, you can use that information.
- Check the length of the tape measure or string to determine your size. (if using a string, hold it up against a ruler)
- Use the size charts on the product pages to find your perfect fit. For example, if your measurement comes to 22 inches or 56cm, then you would choose a size Medium hat.
- Make sure you measure your head multiple times and get 2 measurements that are the same to be 100% sure.
*If you fall in between sizes, choose the next biggest size. We will send two free size inserts with every hat ordered, just incase your hat needs a slight reduction. If you need more than 2 please reach out we can send you more.
See the size charts above. Your hat is either an individual size like Small or Medium or Large etc. or uses a stretch band that covers 2 sizes like Small/Medium and Large/X-Large. Each size can cover a slight range but that is OK, choose the size in your range.
WATCH OUR VIDEOS BELOW
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Hat size charts
| Order size | Hat size | US (inches) | Metric (cm) |
|---|---|---|---|
| Small | 6 3/4, 6 7/8 | 21 1/4, 21 5/8 | 54, 55 |
| Medium | 7, 7 1/8 | 22, 22 3/8 | 56, 57 |
| Large | 7 1/4, 7 3/8 | 22 3/4, 23 1/4 | 58, 59 |
| XLarge | 7 1/2, 7 5/8 | 23 1/2, 24 | 60, 61 |
| XXLarge | 7 3/4, 7 7/8 | 24 3/8, 24 3/4 | 62, 63 |
| XXXLarge | 8 | 25 1/8 | 64 |
| Order size | Hat size | US (inches) | Metric (cm) |
|---|---|---|---|
| Small/Medium | 6 7/8, 7, 7 1/8 | 21 5/8, 22, 22 3/8 | 55, 56, 57 |
| Large/XLarge | 7 1/4, 7 3/8, 7 1/2 | 22 3/4, 23 1/4, 23 1/2 | 58, 59, 60 |
| Order size | Hat size | US (inches) | Metric (cm) |
|---|---|---|---|
| One Size | 6 3/4 – 7 1/4 | 21 1/4 – 22 3/4 | 54 – 58 |
| One Size Up | 7 3/8, 7 1/2 | 23 1/4, 23 1/2 | 59, 60 |
Some styles use a stretch band covering two sizes, and some ladies raffia styles come in One Size Up. We include two free size inserts in every order. Measure your head and find your size →
Sizing help
How it fits: of 14 reviewers who mentioned fit
Between sizes? Choose the larger one. Every order includes 2 free inserts to make it smaller.
Wrong size? Exchanges are free when you add Redo (Checkout+) in your cart (USA).
Not sure about your size? Call us 24 hours a day: 904-688-9705
- Free US shipping on this hat. Ships from American Fork, Utah, usually within 24 hours
- Delivery usually 2–5 business days (estimated US delivery: ). Need it faster? UPS 2nd Day Air and Next Day Air available at checkout.
- 90-day exchanges · 30-day refunds · Free exchanges with Redo (USA)
- Limited Lifetime Guarantee (50% off if lost or stolen)
- Family business since 1969
- Secure checkout
"I find my head cooler while working around the house."
"It got banged around a little bit while I had it, and held up well."
"I have already gotten several compliments from strangers."
The BC Hats Cool as a Breeze Canvas Mesh Hat is a water-resistant canvas Aussie hat for men and women, in Beige/Chocolate. It has a 3" wired brim, a 4" crown and a chin cord, and it is crushable. Handmade in Byron Bay, Australia.
- 3" brim, 4" crown
- Water-resistant canvas
- Mesh crown for ventilation
- Coiled spring wire in the brim, so it can be crushed and pops back to shape
- Real leather hat band
- Cotton chin cord with a secure toggle
- Does not float
- Made with non-toxic glues
- No single-use plastics: biodegradable and recyclable packaging
- Made in Byron Bay before 2020. Limited stock: once it’s gone, it’s gone
Handmade in Byron Bay, Australia.
Perfect for:
- Hiking and outdoor work
- Travel
- Warm days outdoors, thanks to the mesh crown
Key features:
- Built Tough - It has been run over by trucks, chewed on by a horse, and fell overboard and was found on the bottom looking just fine
- Crushable Design - A coiled spring wire in the brim lets you crush it, and it pops back to its original shape
- Mesh Crown - Lets air through to keep your head cool
- Real Leather Hat Band - Paired with a cotton chin cord and secure toggle for windy days
- Not UPF rated - We do not give a UPF rating to any hat with mesh. Be mindful you could get sun exposure through the mesh
Guides for this hat:
Sizes Small to XX-Large (up to 24 3/4 in / 63 cm). Every order includes 2 free inserts to make the hat smaller if you need to.
Between sizes? Choose the larger one and use the inserts.
Size chart (head measurement):
- Small: 21 1/4–21 5/8 in · 54–55 cm · hat size 6 3/4–6 7/8
- Medium: 22–22 3/8 in · 56–57 cm · hat size 7–7 1/8
- Large: 22 3/4–23 1/4 in · 58–59 cm · hat size 7 1/4–7 3/8
- XX-Large: 24 3/8–24 3/4 in · 62–63 cm · hat size 7 3/4–7 7/8
How to measure:
- Use a soft measuring tape or a piece of string that does not stretch.
- Measure around your head about 1/2 inch (1.5 cm) above your ears, where the hat sits.
- If you use string, hold it against a ruler to read the length.
- Measure twice and get the same number twice to be sure.
No soft tape? Print our paper measuring tape (PDF). Print at 100% and check the 5 cm bar first.
How this hat fits: of 14 reviewers who mentioned fit, 11 say it fits as expected, 2 say a little big and 1 say a little snug. The free inserts take up extra room if it is a little big.
Not sure? Call us 24 hours a day: 904-688-9705
Shipping: free US shipping on orders over $79 ($7.99 otherwise). Orders ship Monday to Friday from American Fork, Utah, usually within 24 hours (up to 3 days at busy times). Delivery is usually 2–5 business days once shipped.
Returns: exchanges and store credit within 90 days of purchase, refunds within 30 days; the hat must be unworn and unwashed, with tags and original packaging. Return shipping is charged on refunds, and there is a $10 restocking fee if you use your own label. 40% sale items are final sale.
Exchanges: free exchanges with Redo when you choose the Redo option (USA).
Limited Lifetime Guarantee (50% off if lost or stolen).
- Workmanship failure in the first 12 months: free replacement of the same style, size and color, with shipping paid.
- After 12 months: 40% off a replacement (shipping not included).
- Lost or stolen: 50% off the same hat (shipping not included).
For purchases from connerhats.com. Full guarantee details
Is the BC Hats Cool as a Breeze waterproof?
It’s water-resistant, not waterproof.
Does it float?
No. It does not float.
Is it a sun hat?
It’s not UPF rated. We do not give a UPF rating to any hat with mesh, so you could get sun exposure through the mesh crown.
Can I pack it?
Yes. A coiled spring wire in the brim lets you crush it, and it pops back to its original shape.
Is it still being made?
No. Bill Conner made it in Byron Bay before he retired in 2020. This is limited stock: once it’s gone, it’s gone.
What sizes does it come in?
Small to XX-Large (up to 24 3/4 in / 63 cm). Between sizes? Choose the larger one. Every order includes 2 free inserts to make it smaller.
What if it doesn’t fit?
In the USA, you can exchange it or get store credit within 90 days of purchase, or a refund within 30 days, if it’s unworn and unwashed with tags and original packaging. Exchanges are free when you add Redo (Checkout+) in your cart. Full returns details.
